diogom
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And I suppose even if it doesn't catch fire, the leak alone could have you fall short of orbit anyway. From the telemetry, CH4 dropped pretty quickly.I think its a bad luck event even with massive venting and can't be prevented at all, because the cause is a rupture of both oxygen and fuel pipes, possibly caused of a hard engine shutdown. Even if only a fraction of the propellant leaks out, as soon as it find a helpful ignition source, the volume of the leaked propellant goes up. And worse: This isn't even the root cause. The engine shutdown might be caused be a single pipe failing in flight, making the other fail on resulting emergency shutdown and causing a fluid hammer in the other pipe. Or since its really hard to detect a broken pipe near the engine early enough to trigger the shutdown in time, SpaceX could have had a massive turbine overspeed by a pump running dry, blowing up the whole powerhead of the Raptor engine.
Large Blowout panels might be a solution to prevent the worst, but this costs structural integrity or mass increase, also only less than half of the circumference is available, the rest is covered by the heatshield = Its impossible to isolate engines completely from shrapnel AND provide enough venting capacity without "simply" ejecting the whole engine backwards (against the residual thrust, while staying onboard during lateral maneuvers)
I think it was SN11 though which had something similar. Fire from a leak cooked the engine, and as soon as it relit for the flip, it had a hard start and the engine took out the whole ship. Here it seems like they failed one by one, but maybe there's enough containment or they didn't fail destructively. It still isn't clear to me what even caused it to blow, FTS or the fire, but apparently timestamps from the explosion videos put it some 3 minutes after they lost comms.
They must be really hoping Raptor 3 is the godsend they mean it to be in terms of containment, because if there's one recurring issue in this program it's engine leaks. SN11, the first booster, now this one. The fire suppression probably won't be too complicated to add, but it's still a suboptimal bandaid.